Film, Foil & Flexible Webs

Web Guiding and Tension Control for Film Lines

Film and foil webs can stretch, wrinkle or lose edge definition. KRD helps match sensors, controllers and actuators to the material behavior.

Film web guiding sensor application

Material Behavior

Film lines require careful sensor and tension selection

Transparent films

Ultrasonic sensors are often selected when optical contrast is low or the web is transparent.

Low-tension handling

Closed-loop feedback helps protect thin films from stretching or wrinkles.

Compact guiding

Integrated EPC units can reduce installation time where machine space is limited.

Recommended Configuration

Products for film web control

US-500S ultrasonic web guide sensor

US-500S

Ultrasonic sensor for transparent film and low-contrast web materials.

View US-500S
EPC-A12 web guide controller

EPC-A12

Multi-mode web guide controller for edge, line and center correction.

View EPC-A12
PG integrated EPC unit

PG Integrated EPC

Integrated web guide units for compact film-handling installations.

View Integrated Units

Film Line Applications

Common film web guiding and tension control applications

Film, foil and flexible packaging machines often need web edge guiding before printing, coating, laminating, slitting, inspection or rewinding. A stable package combines the right web guide sensor, EPC controller, actuator and tension control loop for the material and machine layout.

Converting and slitting lines

Edge guide systems help keep film aligned before knives, inspection stations and rewind sections, reducing uneven rolls and edge waste.

Coating and laminating lines

Stable web tension control helps thin materials pass coating, drying and laminating zones without wrinkles, stretching or tracking drift.

Flexible packaging lines

Transparent film, printed film and laminated webs may require ultrasonic sensors, photoelectric sensors or line-guide modes depending on edge contrast.

Which sensor works best for transparent film?

For clear film and low-contrast web edges, an ultrasonic web guide sensor is usually the safest starting point because it detects the web edge without relying on printed contrast.

What should I provide for film line selection?

Send the material type, web width, line speed, tension range, correction location, available actuator space and photos of the machine section. These details help KRD match the web guiding and tension control components correctly.

Application Support

Contact KRD Automation for a customized solution

Share your film type, transparency, web width, line speed, tension range and available machine space. KRD can help select the correct sensor and web guide package.