Printing & Label Converting

Web Guiding and Tension Control for Printing Lines

Printing quality depends on steady web tracking, controlled tension and repeatable registration through unwind, print, inspection and rewind sections.

Printing line web guiding application

Control Challenges

Where print quality is lost

Registration drift

Small lateral errors can create colour-to-colour registration issues and downstream trimming waste.

Unstable unwind tension

Changing roll diameter can affect web tension and print repeatability if the unwind zone is not controlled.

Sensor target variation

Printed marks, contrast changes, transparent films and paper edges may require different sensor choices.

Recommended Configuration

Typical KRD system layout

EPC-A12 web guide controller

EPC-A12

Touchscreen web guide controller for edge, line, center and serpentine correction.

View EPC-A12
Photoelectric web guide sensor

PS-400S

Photoelectric sensor for opaque substrates, printed marks and contrast-based guiding.

View Sensor
KTC828A tension controller

KTC828A

Closed-loop tension controller for unwind, process and rewind sections.

View KTC828A

Application Support

Contact KRD Automation for a customized solution

Share your substrate, web width, print speed, correction position and sensor target. KRD can recommend the controller, sensor and actuator package for your press.